Repository
Tool 32 · Facilities Management
BoilerSense — Combustion Efficiency Calculator
Live

Flue gas analysis

Combustion result

Combustion efficiency
—
Dry flue gas loss
—
CO₂ in flue
—
Excess air
—
Net flue temp rise
—
Annual loss at this setting
—

Efficiency against oxygen

At the measured flue temperature, showing the tuning optimum

Tuning actions

FindingValueAssessmentAction

Method and limits

Efficiency is the Siegert approximation: η = 100 − k · (Tflue − Tair) / CO₂%, with the fuel-specific Siegert constant k and, where oxygen is measured instead, CO₂ = CO₂max · (21 − O₂) / 21. Excess air follows from EA = O₂ / (21 − O₂).

Siegert accounts for the dry flue gas (sensible heat) loss only. It is a net or lower-calorific-value efficiency and excludes the latent heat of the water vapour in the products of combustion, so it does not describe a condensing boiler, where gross efficiencies above 100% on a net basis are normal and the figure here will be badly pessimistic. It also excludes radiation and casing losses, blowdown, and unburnt-fuel loss beyond the CO check. For a certified figure, use an indirect-method calculation to EN 12952-15 or an instrument that reports both sensible and latent terms.

The annual loss figure assumes continuous firing at the entered rate for 8,760 hours against a reference efficiency of 95% net, and is an order-of-magnitude indication for prioritising a tuning visit — not a savings guarantee. Driving oxygen down to chase efficiency without watching CO is dangerous: the tool flags CO above 100 ppm, and any reading above 400 ppm needs the burner shut down and investigated.

Lockwood & Wallace Ltd · Tools Repository · All computation runs locally in this browser.